TM-10-4510-206-14 Bath Unit Portable Automated Mult-Head Model PBU-100 and Model HEI-100 Manual

CHAPTER1 INTRODUCTION
NOMENCLATURE   CROSS-REFERENCE   LIST
WATER HOSE ASSEMBLY
SUCTION STRAINER ASSEMBLY
EQUIPMENT DATA
Water Pump to Heater Hose Assembly
SAFETY, CARE, AND HANDLING
SAFETY, CARE, AND HANDLING CONT.
Section 111. TECHNICAL PRINCIPLES OF OPERATION
CHAPTER   2 OPERATING   INSTRUCTIONS
CONTROLS   AND   INDICATORS
BATH UNIT AND INDICATOR
CONTROLS   AND   INDICATORS CONT.
Section   II. OPERATORS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Section   II. OPERATORS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) CONT.
Table 2-1. Preventive Maintenance Checks and Services
Table 2-1. Preventive Maintenance Checks and Services - Continued - TM-10-4510-206-14_46
Table 2-1. Preventive Maintenance Checks and Services - Continued
Table 2-1. Preventive Maintenance Checks and Servicess - Continued
Table 2-1. Preventive Maintenance Checks and Services - Continued - TM-10-4510-206-14_49
Table 2- I. Preventive Maintenance Checks and Services - Continued
Table 2-1. Preventive Maintenance Checks and Services - Continued - TM-10-4510-206-14_51
Section   III. OPERATION UNDER USUAL CONDITIONS
UNPACKING THE BATH UNIT (CONTD)
UNPACKING THE BATH UNIT (CONTD) - TM-10-4510-206-14_55
UNPACKING THE BATH UNIT (CONTD) - TM-10-4510-206-14_57
SETTING UP BATH UNIT
SETTING UP BATH UNIT (CONTD) - TM-10-4510-206-14_59
SETTING UP BATH UNIT (CONTD) - TM-10-4510-206-14_60
SETTING UP BATH UNIT (CONTD) - TM-10-4510-206-14_61
FILL FUEL CONTAINER
PRELIMINARY SERVICING AND ADJUSTMENTS OF EQUIPMENT - TM-10-4510-206-14_63
PRELIMINARY SERVICING AND ADJUSTMENTS OF EQUIPMENT - TM-10-4510-206-14_64
PREPARATION FOR USE
PREPARATION FOR USE (CONTD)
PREPARATION FOR USE (CONTD) - TM-10-4510-206-14_67
PREPARATION FOR USE (CONTD) - TM-10-4510-206-14_68
START-UP   PROCEDURES
START-UP PROCEDURES (CONTD)
START-UP   PROCEDURES   (CONT'D)
START-UP PROCEDURES (CONT'D)
START-UP PROCEDURES (CONTD)
OPERATING   PROCEDURES
SHUTDOWN    PROCEDURES
SHUTDOWN PROCEDURES (CONTD) - TM-10-4510-206-14_76
SHUTDOWN PROCEDURES (CONTD) - TM-10-4510-206-14_77
DISMANTLING BATH UNIT FOR MOVEMENT
DISMANTLING BATH UNIT FOR MOVEMENT (CONTD)
Section IV. OPERATION UNDER UNUSUAL CONDITIONS
Section V. OPERATION OF AUXILIARY EQUIPMENT
CHAPTER 3 OPERATOR MAINTENANCE
Section II. OPERATOR TROUBLESHOOTING PROCEDURES
SYMPTOM INDEX
Table 3-1. Operator Troubleshooting Procedures
Table 3-1. Operator Troubleshooting Procedures (Contd) - TM-10-4510-206-14_87
Table 3-1. Operator Troubleshooting Procedures (Contd) - TM-10-4510-206-14_88
BLACK SMOKE COMES OUT OF BURNER EXHAUST DUCT
CHAPTER 4 ORGANIZATIONAL    MAINTENANCE    INSTRUCTIONS
S e c t i o n   I I. SERVICE UPON RECEIPT
Quarterly   check
Table 4-1. Quarterly Organizational Preventive Maintenance Checks and Services
QUARTERLY Table 4-1. Organizational Preventive Maintenance Checks and Services (continued)
Table 4-1. Organizational Preventive Maintenance Checks and Services (continued)
Section IV. ORGANIZATIONAL   TROUBLESHOOTING   PROCEDURES
SYMPTOM INDEX
Table 4-2. Organizational Troubleshooting Procedures
FLAME FAILURE DURING FIRING CYCLE
FUEL PRESSURE GAGE INDICATES PRESSURE TOO LOW
NOISY FUEL PUMP
FUEL PUMP LEAKS
BURNER FAILS TO IGNITE OR IS DELAYED
BLOWER MOTOR CONTACTOR CONTINUES TO TRIP
SMOKE ESCAPING FROM AROUND SMOKE BOX COVER
WATER PUMP FAILS TO DELIVER WATER
Section IV. ORGANIZATIONAL   MAINTENANCE   PROCEDURES
MISCELLANEOUS ITEMS MAINTENANCE PROCEDURES (CONTD)
Suction Strainer.
Water Hoses and Couplings
Smoke Stack and Guard Assembly
Smoke Stack and Guard Assembly (Contd)
Fuel Hoses
Drum Fill Adapter Assembly (Type II) (Contd) - TM-10-4510-206-14_115
Drum Fill Adapter Assembly (Type II) (Contd) - TM-10-4510-206-14_116
Shipping Containers.
SHOWER STAND ASSEMBLY MAINTENANCE PROCEDURES
Water Flow Control Valve and Shower Nozzle.
Water   Flow   Control   Valve   and   Shower   Nozzle   (Cont'd) - TM-10-4510-206-14_120
Water   Flow   Control   Valve   and   Shower   Nozzle   (Cont'd) - TM-10-4510-206-14_121
Water   Flow   Control   Valve   and   Shower   Nozzle   (Cont'd) - TM-10-4510-206-14_122
Soap Dish
MIXING VALVE ASSEMBLY MAINTENANCE PROCEDURES
MIXING VALVE ASSEMBLY MAINTENANCE PROCEDURES (CONTD)
Cover, Base and Checkstop Valve Repair
Cover, Base and Checkstop Valve Repair (Contd) - TM-10-4510-206-14_127
Cover, Base and Checkstop Valve Repair (Contd) - TM-10-4510-206-14_128
Cover, Base and Checkstop Valve Repair (Contd) - TM-10-4510-206-14_129
Cover, Base and Checkstop Valve Repair (Contd) - TM-10-4510-206-14_130
Cover, Base and Checkstop Valve Repair (Contd) - TM-10-4510-206-14_131
Cover, Base and Checkstop Valve Repair (Contd) - TM-10-4510-206-14_132
WATER   PUMP   ASSEMBLY   MAINTENANCE   PROCEDURES Water   pump   assembly   maintenance   is l i m i t e d t o r e p a i r o f i n l e t w a t e r l i n e s t r a i n e r a n d e l e c t r i c a l f i t t i n g s , c o n d u i t , a n d w i r i n g . Replace other water pump   assembly   components   if   defective. Paint   any   exposed   metal. a. I n l e t   W a t e r   L i n e   S t r a i n e r . Remove   strainer   for   inspection   and c l e a n i n g. Remove   other   defective   components   and   replace. For   item replacement, proceed   as   follows: 1. For   Model   PBU-100   only: a . Loosen nut (1) and unscrew bolt (2) and remove clamp (3). b . R e m o v e s t r a i n e r c a p s ( 4 ) , w a s h e r ( 5 ) , a n d s t r a i n e r ( 6 ) f r o m s t r a i n e r h o u s i n g ( 7 ) . c .   T o   r e p l a c e   s t r a i n e r   h o u s i n g   ( 7 ), r e m o v e   h a l f   c o u p l i n g   ( 8) and   reducer   (9)   and   remove   strainer   housing   (7)   from   nipple (10)   by   turning   counterclockwise. Change   7   4-39
I n l e t   W a t e r   L i n e   S t r a i n e r
I n l e t   W a t e r   L i n e   S t r a i n e r   ( C o n t ' d)
Water Outlet Assembly.
Water Outlet Assembly (Contd)
E l e c t r i c a l   P l u q   a n d   S w i t c h
E l e c t r i c a l   P l u g   a n d   S w i t c h   ( C o n t ' d )
E l e c t r i c a l P l u q a n d S w i t c h ( C o n t ' d ) - TM-10-4510-206-14_141
E l e c t r i c a l P l u q a n d S w i t c h ( C o n t ' d ) - TM-10-4510-206-14_142
E l e c t r i c a l P l u q a n d S w i t c h ( C o n t ' d ) - TM-10-4510-206-14_143
E l e c t r i c a l P l u q a n d S w i t c h ( C o n t ' d ) - TM-10-4510-206-14_144
E l e c t r i c a l F i t t i n g s , C o n d u i t , a n d W i r i n g .
E l e c t r i c a l   F i t t i n g s ,   C o n d u i t ,   a n d   W i r i n g   ( C o n t  d)
Electrical Fittings, Conduit, and Wiring (Contd)
Water Pump   and Motor
Water Pump   and Motor (Contd)
Water Pump Frame.
Water Pump Frame (Contd)
WATER HEATER MAINTENANCE PROCEDURES
Fuel Supply Control Assembly   (Contd)
Fuel Supply Control Assembly (Contd)
Fuel   Supply   Control   Assembly   (Contd) - TM-10-4510-206-14_155
Fuel   Supply   Control   Assembly   (Contd) - TM-10-4510-206-14_156
Fuel   Supply   Control   Assembly   (Contd) - TM-10-4510-206-14_157
Fuel   Supply   Control   Assembly   (Contd) - TM-10-4510-206-14_158
Burner Head Assembly
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_160
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_161
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_162
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_163
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_164
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_165
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_166
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_167
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_168
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_169
Burner   Head   Assembly   (Contd) - TM-10-4510-206-14_170
Ignition    Transformer
Ignition   Transformer   (Contd) - TM-10-4510-206-14_172
Ignition   Transformer   (Contd) - TM-10-4510-206-14_173
Ignition   Transformer   (Contd) - TM-10-4510-206-14_174
Conduit,   Electrical   Fittings,   and   Wiring.
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_176
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_177
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_178
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_179
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_180
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_181
Conduit,    Electrical    Fittings,    and   Wiring   (Contd) - TM-10-4510-206-14_182
Temperature   Limit   Controls   Adjustment
Manifold   Connections   and   Fittings
Manifold   Connections   and   Fittings   (Contd) - TM-10-4510-206-14_185
Manifold   Connections   and   Fittings   (Contd) - TM-10-4510-206-14_186
Manifold   Connections   and   Fittings   (Contd) - TM-10-4510-206-14_187
Manifold   Connections   and   Fittings   (Contd) - TM-10-4510-206-14_188
Ignition    Cable
Ignition   Cable   (Contd) - TM-10-4510-206-14_190
Ignition   Cable   (Contd) - TM-10-4510-206-14_191
Blower   Assembly
Blower   Assembly   (Contd) - TM-10-4510-206-14_193
Blower   Assembly   (Contd) - TM-10-4510-206-14_194
Blower   Assembly   (Contd) - TM-10-4510-206-14_195
Blower   Assembly   (Contd) - TM-10-4510-206-14_196
Blower   Assembly   (Contd) - TM-10-4510-206-14_197
Blower   Assembly   (Contd) - TM-10-4510-206-14_198
Blower   Assembly   (Contd) - TM-10-4510-206-14_199
Blower   Assembly   (Contd) - TM-10-4510-206-14_200
Blower   and   Fuel   Pump   Motor.
Blower   and   Fuel   Pump   Motor   (Contd) - TM-10-4510-206-14_202
Blower   and   Fuel   Pump   Motor   (Contd) - TM-10-4510-206-14_203
Blower   and   Fuel   Pump   Motor   (Contd) - TM-10-4510-206-14_204
Blower   and   Fuel   Pump   Motor   (Contd) - TM-10-4510-206-14_205
F u e l A s s e m b l y F i l t e r.
Fuel Filter (Contd) - TM-10-4510-206-14_207
Fuel Filter (Contd) - TM-10-4510-206-14_208
Fuel Filter (Contd) - TM-10-4510-206-14_209
Fuel Filter (Contd) - TM-10-4510-206-14_210
Fuel Pump
Fuel Pump (Contd) - TM-10-4510-206-14_212
Fuel Pump (Contd) - TM-10-4510-206-14_213
Fuel Pump (Contd) - TM-10-4510-206-14_214
Fuel Pump (Contd) - TM-10-4510-206-14_215
Fuel Pump (Contd) - TM-10-4510-206-14_216
Fuel Pump (Contd) - TM-10-4510-206-14_217
Fuel Pump (Contd) - TM-10-4510-206-14_218
Air Shutter Assembly.
Air Shutter Assembly (Contd)
B o i l e r Tank.
PREPARATION   FOR   SHIPMENT   OR   LIMITED   STORAGE
Inspection
Placing Unit in Storage.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE
Section II. DIRECT SUPPORT MAINTENANCE PROCEDURES
GENERAL INSPECTION INSTRUCTIONS
GENERAL INSPECTION INSTRUCTIONS CONT.
REPAIR   PROCEDURES
Power Cable Assembly
Power Cable Assemblies (Contd) - TM-10-4510-206-14_231
Power Cable Assemblies (Contd) - TM-10-4510-206-14_232
Power Cable Assemblies (Contd) - TM-10-4510-206-14_233
Power Cable Assemblies (Contd) - TM-10-4510-206-14_234
Power Cable Assemblies (Contd) - TM-10-4510-206-14_235
Power Cable Assemblies (Contd) - TM-10-4510-206-14_236
Power Cable Assemblies (Contd) - TM-10-4510-206-14_237
Shipping Containers
Shipping Containers (Contd)
Shipping Containers (Contd)
Shower Stand Assembly
Shower Stand Assembly (Contd)
Shower Stand Windbreaker
Mixi ng Valve Assembly (Contd)
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_245
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_246
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_247
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_248
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_249
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_250
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_251
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_252
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_253
Mixing Valve Assembly (Contd) - TM-10-4510-206-14_254
Water Pump (For Model PBU-100 Only)
Water Pump (Contd) - TM-10-4510-206-14_256
Water Pump (Contd) - TM-10-4510-206-14_257
Water Pump (Cont'd) - TM-10-4510-206-14_258
Water Pump (Contd) - TM-10-4510-206-14_259
Water Pump (Cont'd) - TM-10-4510-206-14_260
Water Pump (Cont'd) - TM-10-4510-206-14_261
Water Pump (Cont'd) - TM-10-4510-206-14_262
Water Pump (Cont'd) - TM-10-4510-206-14_263
Water Pump (Cont'd) - TM-10-4510-206-14_264
Water pump (For   Model   HEI-100   only)
Water pump (For Model HEI-100 only) (Cont'd). - TM-10-4510-206-14_266
Water pump (For Model HEI-100 only) (Cont'd). - TM-10-4510-206-14_267
Water pump (For Model HEI-100 only) (Cont'd). - TM-10-4510-206-14_268
Water pump (For Model HEI-100 only) (Cont'd). - TM-10-4510-206-14_269
Water pump (For Model HEI-100 only) (Cont'd). - TM-10-4510-206-14_270
Ignition Transformer
Ignition Transformer (Cont'd)
Electrical Motor
Electrical Motor (Cont'd) - TM-10-4510-206-14_274
Electrical Motor (Cont'd) - TM-10-4510-206-14_275
Electrical Motor (Cont'd) - TM-10-4510-206-14_276
Blower Assembly.
Fuel Pump
Fuel Pump (Cont'd) - TM-10-4510-206-14_279
Fuel Pump (Cont'd) - TM-10-4510-206-14_280
Welded Boiler Tank and Skid
Welded Boiler Tank and Skid (Cont'd) - TM-10-4510-206-14_282
Welded Boiler Tank and Skid (Cont'd) - TM-10-4510-206-14_283
Welded Boiler Tank and Skid (Cont'd) - TM-10-4510-206-14_284
Welded Boiler Tank and Skid (Cont'd) - TM-10-4510-206-14_285
Welded Boiler Tank and Skid (Cont'd) - TM-10-4510-206-14_286
REPAIR PROCEDURES (CONT'D)
UV   Scanner   and   Flame   Safeguard   Control   Test   and   Repair.
UV Scanner and Flame Safeguard Control Test and Repair (Cont'd)
UV   Scanner   and   Flame   Safeguard   Control   Test   and   Repair   (Contd).
UV Scanner and Flame Safeguard Control Test and Repair (C0nt'd) - TM-10-4510-206-14_291
UV Scanner and Flame Safeguard Control Test and Repair (C0nt'd) - TM-10-4510-206-14_292
UV Scanner and Flame Safeguard Control Test and Repair (C0nt'd) - TM-10-4510-206-14_293
UV Scanner and Flame Safeguard Control Test and Repair (Cont'd)
Operating Limit and High Limit Controls
Operating Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_296
Operating Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_297
Operating Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_298
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_299
Operating Limit and High Limit Controls (Cont'd)
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_301
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_302
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_303
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_304
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_305
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_306
Operating   Limit and High Limit Controls (Cont'd) - TM-10-4510-206-14_307
Low Water Probe Assembly
Low Water Probe Assembly (Cont'd) - TM-10-4510-206-14_309
Low Water Probe Assembly (Cont'd) - TM-10-4510-206-14_310
Low Water Probe Assembly (Contd) - TM-10-4510-206-14_311
Low Water Probe Assembly (Contd) - TM-10-4510-206-14_312
Low Water Probe Assembly (Contd) - TM-10-4510-206-14_313
Low Water Probe Assembly (Contd) - TM-10-4510-206-14_314
Low Water Probe Assembly (Contd) - TM-10-4510-206-14_315
Low Water Probe Assembly (Contd) - TM-10-4510-206-14_316
Master Control Box Assembly
Master Control Box Assembly (Contd) - TM-10-4510-206-14_318
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_319
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_320
Master   Control   Box   Assembly   (Cont'd) - TM-10-4510-206-14_321
Master   Control   Box   Assembly   (Contd) - TM-10-4510-206-14_323
Master   Control   Box   Assembly   (Contd) - TM-10-4510-206-14_324
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_325
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_326
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_327
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_328
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_329
Master Control Box Assembly (Contd) - TM-10-4510-206-14_330
Master   Control   Box   Assembly   (Cont'd) - TM-10-4510-206-14_331
Master   Control   Box   Assembly   (Cont'd) - TM-10-4510-206-14_332
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_333
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_334
Master Control Box Assembly (Cont'd) - TM-10-4510-206-14_335
CHAPTER 6 GENERAL SUPPORT MAINTENANCE
Section II. GENERAL SUPPORT MAINTENANCE PROCEDURES
REPAIR
Components Made of Wood (Shipping Containers)
Section   III.   DRAWINGS
Drawing Number G-l-8200 Hater Pump Assembly Wiring Diagram
Drawing Number 6-1-8222 Power Cable Assembly Wiring Diagram
APPENDIX A REFERENCES
MILITARY SPECIFICATIONS AND STANDARDS
APPENDIX B MAINTENANCE ALLOCATION CHART
EXPLANATION OF COLUMNS IN THE MAC, SECTION II
Column 4, Maintenance Category - Column 4 specifies
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV
SECTION II. MAINTENANCE ALLOCATION CHART TM 10-4510-206-14 FOR BATH UNIT, PORTABLE
SECTION II. MAINTENANCE ALLOCATION CHART FOR BATH UNIT, PORTABLE
SECTION   II. MAINTENANCE   ALLOCATION   CHART TO   40P1-6-2-1 FOR BATH UNIT, PORTABLE CONT.
SECTION II. MAINTENANCE ALLOCATION CHART TO 40P1-6-2-1 FOR BATH UNIT, PORTABLE CONT.
Section III. TOOLS AND TEST EQUIPMENT
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSURE ITEMS
Section II. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM (CONTD)
Section III. BASIC ISSUE ITEMS
APPENDIX D ADDITIONAL AUTHORIZATION LIST
Section III. ADDITIONAL AUTHORIZATION LIST
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST
Section   II. EXPENDABLE DURABLE SUPPLIES AND MATERIALS LIST
S e c t i o n   I I . EXPENDABLE DURABLE SUPPLIES AND MATERIALS LIST (CONT'D)
ALPHABETICAL INDEX
ALPHABETICAL INDEX (CONTD) - TM-10-4510-206-14_368
ALPHABETICAL INDEX (CONTD) - TM-10-4510-206-14_369
ALPHABETICAL INDEX (CONTD) - TM-10-4510-206-14_370
MODEL PBU - 100
MODEL HEI - 100
THE METRICS SYSTEM AND EQUIVALENTS

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